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Process Scientific, Inc.

 

 
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Reclamation & Process Water Reuse

 


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APPLIATION: Ethanol Production
Evaporator Condensate Reclaim


 

Client:
Location:

 
Capacity:
Commissioned:
Feedwater:

Broin & Associates - Sioux Falls, SD
Ethanol2000 - Bingham Lake, MN
Al-CornClean Fuel - Claremont, MN

144,000 GPD - Both Sites
June 1997 - May 1996
Evaporator Condensate from Ethanol Production


 
Ethanol production plants generate wastewater from the evaporator condensate that contains high levels of organics, corn oils, acids, alcohols etc. Historically these BOD laden wastestreams have been discharged to the local municipal treatment plants. Alternatively they are treated in on site lagoons and then discharged to a municipality or to a lake or river. Discharges are expensive and offer many challenges in regards to meeting environmental wastewater discharge regulations. More importantly, discharge requirements dictate where a new plant may be sited.

Process Scientific, Inc. has developed a treatment process that converts the evaporator condensate wastewater stream to boiler feedwater. Recovery and reuse of that waste stream provides a means for the plant to achieve zero liquid discharge.

Evaporator condensate reclaim and zero liquid discharge provides flexibility to new projects in allowing site selection that is not dependent on local water treatment capacity or environmental regulations. The industry's first condensate recovery and reuse system designed and built for Broin & Associates by Process Scientific, Inc. has been in operation at the Al-Corn Ethanol plant since May 1996.