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RELATED TOPICS
What is RoTrack
System Description
Overview
Benefits
Components Overview
Monitoring Services
Overview
Benefits
Specifications
Model 1100
Model 1200
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APPLICATION AND USES OF RoTRACK
As a process management tool, the practical application of the
information captured and graphically displayed by RoTRACK are myriad
and, to a significant extent, limited only by the imagination of the
user. Some of the more common applications and uses which are
typically employed by system users include:
- Timely and Informed Decision Making
RoTRACK provides line managers with the information necessary to
rapidly and easily monitor system performance in real time, or
historically. System performance can be monitored either while at
the office, remotely from home, or while on business travel to
confirm satisfactory performance; to assess the critically of any
alarm condition, or to anticipate a maintenance requirement prior
to when it becomes a serious problem. The timely availability of
accurate and easily understood performance data enables managers
to make rapid, well informed decisions concerning maintenance,
corrective action for alarm conditions, or how best to cope with
changing demands from water users.
- Monitoring of Multiple Systems From a Central Location
Managers, whether working for a service company or at a large
industrial site with multiple systems in operation, often have a
critical need to be able to monitor multiple systems from a single -
and frequently remote - location. The RoTRACK system allows a
manager with multi-system responsibility to view and assess
performance for multiple systems; whether located across town,
across the country, or over-seas; without leaving his office.
The system can also be easily configured to automatically "check-in"
at remote locations at regular intervals for routine monitoring and
reporting updates.
- Predict Critical Maintenance for Improved Reliability and
Minimal Disruption
Membrane and deionization systems rarely crash without providing
prior warning which can be observed in data plots. Trending and
trend analysis, therefore, is an invaluable tool to avoid unscheduled
shutdowns, quality issues arising from off-spec water, and an
atmosphere of crisis management. For many critical applications,
system crashes can place high revenue stream manufacturing operations
at considerable risk. Properly used, RoTRACK can minimize (if not
eliminate) system crashes by providing accurate and timely plots of
declining trends - so that timely corrective action can be taken
prior to system failure. Critical maintenance items, such as filter
backwashes, RO membrane cleanings, and ion exchange regeneration can
be predicted and maintenance scheduled with a minimum performance loss,
disruption, and the associated costs arising from urgent maintenance
activities.
- System Optimization for Improved Operating Economics and
Reliability
High purity water systems can be expensive to operate and maintain.
This is particularly true where membrane and resin life are shortened
due to operational problems which could have been avoided by proactive
management. It is fundamental to proactive management that accurate,
timely data be available; and presented in an easily understandable
format. RoTRACK has proven itself an invaluable tool to optimize
reverse osmosis membrane performance, to extend membrane life, and
to maximize ion exchange resin service cycles.
- Diagnosis and Troubleshooting Using Historical Tending and
Analysis
Accurate data is fundamental to understanding and correcting
operational or reliability problems. RoTRACK generated historical
trending plots provide the graphical displays necessary for in depth
analysis to identify operational problems which lead to failure.
Pretreatment, pH, and conductivity excursions can be readily observed
and such events correlated to performance declines. The alarm report
can readily highlight process parameters that are not well in control.
This information is especially useful where off-site expertise may be
required to solve a particular problem.
RoTRACK has been purposely designed to operate independently of the
PLC controlling system operation. This is to insure that the RoTRACK
system does not in any way interfere with system controls or operation.
Rather serves only as a management tool to monitor system operation
and to report on its performance in a timely and understandable way.
Therefore, RoTRACK does not provide any feedback to the PLC and, as
such, does not have a control function.
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